Openair-Plasma®: Advanced Surface Treatment for Adhesion, Cleaning & Protection
Plasmatreat's Openair-Plasma® technology offers a comprehensive suite of surface treatment solutions tailored to meet the stringent demands of various industries. By leveraging atmospheric pressure plasma, this technology ensures surfaces are meticulously prepared for subsequent processes such as bonding, coating, and printing.
Activation
Surface activation is pivotal for enhancing the adhesion properties of materials. Openair-Plasma® modifies the surface energy of substrates, rendering them more receptive to adhesives, coatings, and paints. This process is especially beneficial for materials like plastics, metals, and glass, where achieving optimal adhesion can be challenging. The result is a significant improvement in bond strength and durability, ensuring the longevity and reliability of the final product.
Ultrafine Cleaning
In manufacturing, surfaces often accumulate organic contaminants such as oils, greases, and residues that can impede subsequent processing steps. Openair-Plasma® and HydroPlasma® provide ultrafine cleaning by effectively removing these contaminants without the need for environmentally harmful chemicals. This dry and eco-friendly process not only cleans but also prepares the surface for enhanced adhesion, making it ideal for industries aiming to reduce their ecological footprint.
Reduction
Oxide layers on metal surfaces can pose challenges in processes like soldering and bonding. The REDOX®-Tool, an innovation within the Openair-Plasma® suite, offers an inline solution for oxide reduction. By utilizing atmospheric pressure plasma, this tool efficiently reduces metal oxides, eliminating the need for traditional fluxes and enabling flux-free soldering processes. This advancement is particularly valuable in electronics manufacturing, where component cleanliness is paramount.
PlasmaPlus®
Building upon the capabilities of Openair-Plasma®, the PlasmaPlus® technology introduces functional coatings that impart specific properties to surfaces. By adding precursor substances to the plasma, ultra-thin layers can be deposited, providing functionalities such as corrosion protection and enhanced adhesion.
